Flowerpot gardening mold

The smoothness and finish of the surface of the flower pot gardening mold have a direct impact on the appearance and quality of the finished flower pot. How to effectively perform surface treatments such as grinding and polishing to meet product standards?

At Jiangsu Zhuohe Company, we are well aware that the smoothness and finish of the surface of the flower pot gardening mold are crucial to the appearance quality and market acceptance of the final flower pot product. Therefore, we have adopted a series of efficient and sophisticated surface treatment processes to ensure that each mold can meet or even exceed the customer's expectations.
Strict raw material and processing control
First of all, starting from the source, we conduct strict hardness testing and chemical composition analysis on the purchased high-strength aluminum alloy to ensure that the raw materials meet high standards of quality requirements. During the processing, we use our advanced CNC machining center, including the high-speed five-axis gantry machining center, to perform rough machining, semi-finishing and finishing with micron accuracy to ensure the dimensional accuracy and shape accuracy of the mold, laying a solid foundation for subsequent grinding and polishing.
Fine grinding and polishing process
Preliminary grinding: After the mold processing is completed, our technicians will first perform preliminary grinding to remove the burrs and rough surfaces left during the processing, so that the mold surface is initially flat.
Fine grinding: Subsequently, the mold is finely polished using sandpaper with a higher mesh number or professional grinding tools to gradually reduce the surface roughness and improve the smoothness. This process requires technicians to rely on rich experience and meticulous operation to ensure that the mold surface is uniform and delicate.
Polishing: After completing the fine grinding, we will perform professional mechanical polishing on the mold. By selecting the right polishing paste and polishing wheel, combined with the appropriate speed and pressure, the mold surface is deeply polished to further improve its finish and gloss. We focus on the uniformity and depth control of the texture during the polishing process to ensure that the mold can faithfully reflect the design intent and perfectly transfer to the finished flower pot during the rotational molding process.
Quality inspection: After each step of processing, we will conduct strict quality inspections, including visual inspections, surface roughness measurements, etc., to ensure that the surface treatment quality of the mold meets the established standards.
Diversity and innovation of texture design
Combining the high formability of cast aluminum alloys and the uniqueness of the rotational molding process, we are able to create a variety of texture effects on the inner surface of the mold, such as smooth, textured, sanded, and complex patterns, waves, logos, etc. These textures not only enhance the ornamental value of the flower pot, but also increase the market competitiveness of the product. Through the technology of imitating stone and plaster molding and then polishing, we can produce flower pots with special gardening mold textures to meet the personalized needs of different customers.
Jiangsu Zhuohe Company relies on strict raw material and processing control, fine grinding and polishing technology, and innovative texture design capabilities to ensure that the smoothness and finish of the flower pot gardening mold surface reaches the industry-leading level, thereby providing customers with high-quality, high-value-added mold products.

How to effectively apply anti-stick coating on the surface of flower pot gardening molds to prevent cement and other materials from adhering to the molds and ensure a smooth demoulding process?

Effectively applying anti-stick coating on the surface of flower pot gardening molds is a key step to ensure that the molds can prevent adhesion when pouring cement and other materials and ensure a smooth demoulding process. Jiangsu Zhuohe Company has laid a solid foundation for manufacturing high-quality molds with its strict process and time control in high-strength aluminum alloy procurement, parts standardization, dimensional accuracy control, processing management, and raw material hardness and material flow inspection. In response to the specific needs of flower pot gardening molds, we adopt the following strategies to optimize the application process of anti-stick coating:
Select high-performance anti-stick materials: First, we select high-quality coatings that are compatible with mold materials and have excellent anti-stick properties. These coatings must be rigorously tested to ensure that they can form a stable and lasting anti-stick layer on the surface of aluminum alloy molds to effectively resist the adhesion of materials such as cement.
Pre-treat the mold surface carefully: Utilize the company's advanced CNC machining center, especially the high-precision machining capabilities of the high-speed five-axis gantry machining center, to ensure that the mold surface achieves extremely high flatness and finish. Subsequently, the mold surface is thoroughly cleaned and degreased to enhance the adhesion between the coating and the mold surface, laying a good foundation for the uniform application of the anti-stick coating.
Professional coating technology and equipment: The use of automated or semi-automated spraying equipment, combined with the fine operation of professional technicians, ensures that the anti-stick coating can evenly and continuously cover the mold surface without omission and with consistent thickness. This process not only improves work efficiency, but also ensures the stability and consistency of coating quality.
Customized texture and coating combination: In view of the advantages of the rotational molding process in creating diversified textures on the inner surface of the mold, we will fully consider the texture design of the mold surface when applying the anti-stick coating. Through specific spraying techniques or auxiliary tools, the anti-stick coating can be perfectly integrated into the texture of the mold, which not only retains the aesthetics of the mold, but also enhances the anti-stick effect of the coating.
Strict quality control and inspection: After the anti-stick coating is applied, we will conduct strict quality control and inspection on the mold, including coating thickness detection, adhesion test, and simulated demolding experiment, etc., to ensure that the mold can meet all customer needs in actual use, including anti-stick performance, demolding smoothness, and mold durability.
Jiangsu Zhuohe Company, with its strong technical strength, strict quality control system and accurate grasp of customer needs, is able to provide customers with high-quality, high-performance flower pot gardening molds, and effectively apply anti-stick coating on the mold surface to ensure that the mold performs well during use.