Unmanned sweeping robot mold

How can the company use high-precision equipment such as five-axis CNC machining centers to ensure the precise processing of molds to meet the assembly accuracy requirements of various components of unmanned cleaning robots?

Jiangsu Zhuohe Mould Co., Ltd. As a company with rich experience and advanced equipment in the field of mold manufacturing, it makes full use of high-precision equipment such as five-axis CNC machining centers to ensure the precise processing of molds to meet the assembly accuracy requirements of various components of unmanned cleaning robots.
1. Application of high-precision equipment
Five-axis CNC machining center:
High-precision positioning and repeated positioning: The five-axis CNC machining center can ensure that every detail in the mold processing process meets extremely high precision standards with its excellent positioning accuracy (such as 0.02mm/m) and repeated positioning accuracy (such as 0.01mm/m). This is crucial for the parts that need to be precisely assembled in unmanned cleaning robots.
Multi-faceted processing capability: The five-axis machine tool can realize multi-faceted processing in one clamping, reducing the error accumulation caused by multiple clampings and improving the overall accuracy of the mold. This is especially important for unmanned cleaning robot molds with complex structures.
Large rotation and dynamic simulation: The A and C axes of the five-axis machine tool have large rotation and can process complex curved surfaces and angles. At the same time, the motion process of the five-axis linkage machine tool is dynamically simulated before processing to ensure the accuracy and safety of the program compilation, and further improve the processing accuracy of the mold.
2. Optimization of processing flow
Three-dimensional data input and design:
The three-dimensional data of the unmanned cleaning robot is input into the design software (such as NX/UG), and the parameters are set according to the process drawings of the product to generate an accurate three-dimensional mold drawing.
Programming and simulation:
Use the programming software of the five-axis machining center to program according to the three-dimensional drawing of the mold and select appropriate processing programs and cutting parameters.
Perform simulation checks on the machining program to ensure the accuracy and safety of the tool path and avoid collisions or errors in actual processing.
High-precision machining:
Perform high-precision machining of the mold on the five-axis CNC machining center. Through the high-precision control system and drive system of the machine tool, ensure that the tool is accurately cut according to the predetermined path and parameters.
During the processing, the operating status and processing quality of the machine tool are monitored in real time, and the processing parameters and tool paths are adjusted in time to ensure the accuracy and surface quality of the mold.
3. Quality Control and Inspection
Strict quality control system:
Jiangsu Zhuohe Mould Co., Ltd. has passed the ISO9001:2015 quality management certification and established a strict quality control system. During the mold processing process, quality control and inspection are strictly carried out in accordance with the requirements of the quality management system.
Precision measuring equipment:
Use precision measuring equipment (such as grating rulers, tool measuring instruments, etc.) to accurately measure the processed mold to ensure that the dimensional accuracy and shape accuracy of the mold meet the design requirements.
Finished product inspection and testing:
The finished mold is inspected and tested, including appearance inspection, dimensional measurement, assembly test, etc., to ensure that the quality and performance of the mold meet the assembly accuracy requirements of the unmanned cleaning robot.
4. Technological innovation and continuous improvement
Jiangsu Zhuohe Mould Co., Ltd. is constantly committed to technological innovation and continuous improvement. By introducing advanced processing technology and equipment, optimizing processing processes and quality control systems, strengthening talent training and team building, the company continuously improves the processing accuracy and quality level of molds. At the same time, the company also actively cooperates with well-known domestic and foreign companies and scientific research institutions to jointly promote the development and progress of mold manufacturing technology.
Jiangsu Zhuohe Mould Co., Ltd. ensures the precise processing and high-quality production of unmanned cleaning robot molds by making full use of high-precision equipment such as five-axis CNC machining centers, optimizing processing processes, strict quality control and continuous technological innovation.